Title: SafetyBattbox XL-lite
Author: RegioHelden
Published: 19. October 2026

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![Blue plastic box with a grey lid, reinforced with fasteners.](https://www.logbatt.
com/wp-content/uploads/sites/10112/2025/08/DSC07504.jpg)

# SafetyBATTbox XL-lite – Maximum safety with minimum weight

Strict safety requirements apply to the transport of lithium batteries – including
prototypes and new types of battery that have not yet been brought to market. The
SafetyBATTbox XL-lite has been developed specifically for this purpose. With its
extremely **low weigh**t, it ensures outstanding **logistical efficiency** without
compromising on safety.

The transport crate meets all legal requirements and is **ideal for prototypes**,
new battery cells and damaged batteries. It is therefore the optimal solution for
businesses seeking **secure packaging** with reduced handling and transport costs.

## Features and benefits

The SafetyBATTbox XL-lite has been specially developed for the safe transport of
lithium batteries classified as ‘green’ or ‘yellow’. These are usually **new batteries,
prototypes or cells with minor damage**. In accordance with the ADR regulations,
special provisions 377, 376 and 310 therefore apply, in line with packaging requirements
LP903, LP904 and LP905. 

Batteries with critical defects – so-called ‘red’ batteries – must not be transported
in this box. With UN certification in accordance with **UN 38.3** and approval in
accordance with **ADR and BAM**, the box meets all legal and technical requirements
for the transport of lithium batteries. **Extensive testing **confirms the high 
level of safety of the design.

XL-lite is made from** robust plastic** and is therefore considerably lighter than
metal-lined packaging for dangerous goods. With a **tare weight of just 140 kg**,
it significantly reduces transport costs – particularly for air freight or weight-
based logistics models. Its compact **external dimensions of 2960 × 1879 × 814 mm\***
provide sufficient space for several battery units with a maximum permitted dangerous
goods mass of up to 900 kg. At the same time, the container itself is **more cost-
effective**, as it is specifically designed for the transport of non-critical batteries
and does not require advanced filtration technology.

_**\*** The actual internal dimensions are 2670 x 1570 x 550 mm._

The design of the box – through its choice of materials, shape and **mechanical 
stability** – ensures that the risk of thermal runaway during transport is extremely
low. Heat build-up can be specifically limited thanks to the** insulated casing**.
With a **spacious interior** and an integrated strap system for securely fastening
the batteries, the SafetyBATTbox XL-lite is ideal for efficient, safe and cost-effective
shipping.

**The benefits at a glance:**

 * Approved in accordance with UN 38.3, ADR and BAM
 * Lightweight thanks to its plastic construction
 * Ample internal space for multiple batteries
 * Straps for securing the load
 * An economical alternative to traditional wooden crates
 * After just 10 uses, this purchase is a good investment compared to wooden crates
 * Rent rather than buy, in conjunction with our European logistics infrastructure

![A grey metal handle on a blue-grey container lid.](https://www.logbatt.com/wp-
content/uploads/sites/10112/2025/08/DSC7505.jpg)

![A silver ring lies on a blue, textured surface.](https://www.logbatt.com/wp-content/
uploads/sites/10112/2025/08/DSC07510.jpg)

![A blue plastic box with a grey tarpaulin base and blue straps.](https://www.logbatt.
com/wp-content/uploads/sites/10112/2025/08/DSC07508.jpg)

![Blue plastic box with a grey lid and UN 3480 marking for dangerous goods.](https://
www.logbatt.com/wp-content/uploads/sites/10112/2025/08/DSC07506.jpg)

Do you have any questions about the SafetyBATTbox XL-lite, or would you like to 
discuss your specific transport requirements? Please get in touch!
Tel: [+49 7153 925080](https://www.logbatt.com/transport-crates/safetybattbox-xl-lite/+497153925080?output_format=md)
| Email: [info@logbatt.de](https://www.logbatt.com/transport-crates/safetybattbox-xl-lite/%5Bcustomer.email%5D?output_format=md)

## Systematic classification of lithium batteries by condition

A clear classification is essential for **the safe handling** of lithium batteries.
In battery logistics, a distinction is made between green, yellow and red batteries:

 * **Green batteries** are new, tested and undamaged energy storage units that are
   in perfect condition and ready for use. This also includes prototypes from the
   development phase that have not yet been officially released onto the market.
 * **Yellow batteries** have minor damage or defects, but are not considered critical.
   They can be transported safely provided certain conditions are met – for example,
   the use of approved transport packaging such as the SafetyBATTbox XL-lite.
 * **Red batteries** that are considered to be seriously damaged or a fire hazard
   must not be transported in the SafetyBATTbox XL-lite. In such cases, we offer
   our tried-and-tested SafetyBATTbox models M-2, L-2, XL 2.2 or XL 2.2+.

We offer a range of [boxes for storing lithium batteries,](https://www.logbatt.com/lagerbehaelter/?output_format=md)
so you can store all your batteries safely.

![“Used household batteries collected in a recycling bin – emphasises the importance
of disposing of batteries correctly.”](https://www.logbatt.com/wp-content/uploads/
sites/10112/2025/05/used-household-batteries-collected-in-a-bin-1024x679.jpg)

## Reliable logistics processes thanks to suitable packaging solutions

Even for lithium batteries that are not classified as critical, safety measures 
during transport are absolutely essential. Even new or only slightly damaged **batteries
pose a potential hazard** – for example, due to incorrect handling, mechanical stress
or external influences during transport. Therefore, legislation requires that suitable
and **approved packaging systems** be used for this type of battery as well.

The SafetyBATTbox XL-lite reliably meets these requirements and offers a balanced
combination of **protective functionality** and cost-effectiveness. It enables **
the shipment** of non-critical batteries **in accordance with the regulations** 
without the extensive protective measures that would be required for damaged or 
flammable batteries.

**XL-lite is typically used for**:

 * Shipping of battery prototypes, e.g. for testing at development centres or for
   trial shipments to OEMs
 * Transport of new cells in the developmental environment
 * Temporary storage of slightly damaged but transportable batteries
 * Logistics processes in the early stages of production in the automotive industry

With the SafetyBATTbox XL-lite, we at **LogBATT** offer a tailored solution for 
businesses requiring safe, **UN-approved packaging** for lithium batteries in a 
non-critical state – efficient, lightweight and practical.

And: Thanks to our logistics solutions, which cover the whole of Europe, you can
get started straight away, even without buying the boxes – you can simply hire them
if you need to.

## Technical specifications

| **SafetyBATTbox** | **XL-lite** item no. 300063 | 
| External dimensions [mm] | 2964.5 × 1770 × 590 | 
| Internal dimensions [mm] | 2570 × 1470 × 550 | 
| Net weight approx. [kg] | 200 | 
| Cabinet | Plastic | 
| Maximum permitted gross weight [kg] | 1100 | 
| Stackable | 1 + 1 (unladen) | 
| Max. payload [kg] | 900 |

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